Welcome to D6

We're not just
collectorsplastic manufacturersrapid prototypersextrudersrecyclers

We're agents of change.

D6 logo
Who we Are

D6 is a “quiet catalyst” of sustainable innovation

Often overshadowed by bottles and cans, food packaging is a crucial element of the circular economy – with the potential to redirect billions of pounds of plastics away from landfills and nature and back into a closed-loop system. D6, with our global scale and relationships with major retailers, CPG companies, and private brand copackers, has a unique position and opportunity to lead the charge toward a circular economy.

Over 80% of our PET products contain pre/post-consumer recycled content

100% of our aluminum products are made with recycled aluminum

We're reshaping the future of production and recycling on a global scale.

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About us
What we do

Design with intent

D6 was built in 2014 to be the fastest design-to-prototype company in the world. Our state-of-the-art prototype lab is still running millions of parts per year, in-house, maximizing cost and time efficiencies. Our design process involves a deep understanding of our customers’ needs and preferences, and an intentional approach to crafting a product that meets those needs.

design with intentprototypeformech
Design to Customer Specs
Direct Communication with Sales Members
Prototyping Lab (In House)
3D Rendering
Product Renderings
Product Mockups
Private in-house engineering and design group
Private user experience & layout center
Case Study to maximize savings / efficiencies
What we do

Manufacture with intent

Our team is equipped with state-of-the-art machinery and a highly skilled production team to ensure that our customers’ specifications and needs are met with precision and efficiency. We hold ourselves to the highest standards of quality and take pride in the excellence of our products.

ThermoformerPackagingGaylords Stacked
CNC Tool making
Modeling
1-Up Thermoforming Samples
PET, Aluminum, and PP Manufacturing
Maximum cube optimization guidance
Domestic / Global production
Transparent, closed-loop recapturing process
Freight Scheduling
What we do

Recycle with intent

D6 is distinguished in our industry by its vertical integration and our ability to utilize 100% post-consumer recycled content. Our innovative approach involves the collection, cleaning, and upcycling of waste materials into high-quality, food-grade packaging products. We are dedicated to fostering a more sustainable future for all by closing the loop and reducing waste.

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Private Recycling Units (Customized to Brand Specs)
Fabrication
Sortation
Strategic Planning for Placement
Weekly Collection
Material Stream Customization
Case Study to maximize savings / efficiencies
Clients and Partnerships

Clients

Our customers are the foundation of our success, and their commitment to sustainable practices is evident in their packaging efforts and shared belief in circularity.

We recognize that achieving our sustainability goals is a collaborative effort. By aligning with our clients' ambitions and working together, we foster a powerful synergy that drives meaningful progress in combating climate change and promoting sustainability.

Walmart logoFresh Express logoSmithfield logoFresh Texas logoKraft Heinz logoThermo King logoJBS logoRich's logoCountry Fresh logoIngersoll Rand logoBuddig logoNestle logoFisher logoImperial Foods logoTree House Foods logoJ Skinner logoAvery Dennison logo
Walmart logoFresh Express logoSmithfield logoFresh Texas logoKraft Heinz logoThermo King logoJBS logoRich's logoCountry Fresh logoIngersoll Rand logoBuddig logoNestle logoFisher logoImperial Foods logoTree House Foods logoJ Skinner logoPalmer logoAvery Dennison logo
General Mills logoMondelez logoThe Fathers TableHardies logoIllumina Ventures logoCuulong logoDel Monte Food Quality logoH-E-B logo7 Eleven logoShenandoah Growers logoSam's Club logoDole Foods logoBonduelle logoCrunch Pak logoGotham Greens logoThai Union logoBunzl logoKelloggs logoKershaw logo
General Mills logoMondelez logoThe Fathers TableHardies logoIllumina Ventures logoCuulong logoDel Monte Food Quality logoH-E-B logo7 Eleven logoShenandoah Growers logoSam's Club logoDole Foods logoBonduelle logoCrunch Pak logoGotham Greens logoThai Union logoBunzl logoKelloggs logoKershaw logo
Program Overview

Circular Economy

At D6, we are committed to revolutionizing the recycling landscape by making it more
transparent, traceable, and scalable. Our comprehensive approach involves collecting billions of plastic bottles and thermoforms annually and transforming them into high-quality packaging made entirely from 100% post-consumer recycled content.

We strive to engage consumers directly in the recycling journey, building visibility, accountability, and trust in their vital role in waste reduction.

Closed Loop
Customer EngagementProcessingManufacturingProduct PackagingCustomer Engagement

Customer Engagement

Customers play a key role in the circular economy by returning used packaging for recycling. Once collected, these recyclables are consolidated and shipped to the D6 processing facility.

Processing

Upon arrival at the D6 facility, the recyclables undergo a thorough sortation process to eliminate contamination risks. After materials are accurately sorted, they are baled and prepared for processing by D6 or our strategic partners.

Manufacturing

D6 and its partners will wash, clean, and upcycle the collected materials, transforming them into new products or other reusable materials. This ensures maximum material recovery and minimizes landfill waste.

Product Packaging

Once upcycled into new materials, these products are shipped to suppliers who reintegrate them into new packaging, ready for consumer use.

Retailer Collaboration

Retailers are essential partners in our circular economy model. They offer products to consumers, who then return the packaging to our Community Recycling Units (CRUs) for a seamless recycling loop, reinforcing our shared responsibility for a more sustainable future.

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Our circular economy model is designed to continuously capture, transform, and return value to the marketplace, minimizing environmental impact while maximizing resource efficiency.

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D6 Walmart CRU
D6 Sams Club CRU
Walmart
Sam's Club
Community Recycling Units

The CRU is a free, self-service drop-off container for your recyclables.

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*DISCLAIMER: Recycling and reuse of materials is not guaranteed. Eligible materials are recycled to the maximum extent practicable. Hazardous waste and contaminated materials will not be recycled or reused.

Partnering with Walmart & Sam’s Club to expand recycling access. We believe in finding innovative solutions to best serve our customers and build a transparent closed loop for recycling. We’re excited to announce the expansion of our Community Recycling Unit project in partnership with Walmart and Sam’s Club. We’ve designed state-of-the-art recycling reciprocals which will be collecting 6 different waste streams at numerous store locations.

*DISCLAIMER: Recycling and reuse of materials is not guaranteed. Eligible materials are recycled to the maximum extent practicable. Hazardous waste and contaminated materials will not be recycled or reused.

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North America Network

At D6, we strategically position each of our facilities to maximize efficiency for our clients, while optimizing our operations across recycling, manufacturing, and distribution. As a leading domestic mechanical recycler, we ensure our North American network integrates these core functions seamlessly to deliver sustainable solutions and drive operational excellence.

International Network

D6 leverages its international network to enhance global efficiency and expand reach for our clients. By strategically aligning our thermoforming and distribution capabilities, we ensure streamlined operations that deliver sustainable, high-quality solutions. Our global presence allows us to meet diverse market needs while maintaining a commitment to operational excellence across borders.

mapNorth America mapWorld map
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Sulphur Springs, TX (HQ)
Sherman, TX
Longview, TX
Florida
Greenville, SC
Riverside, CA
Vernon, CA
Fontana, CA
Ogden, UT
Portland, OR
Council Bluffs, IA
Indianapolis, IN
Pennsylvania
Leamington, CDN
Tijuana, MX
Quitman, TX
Santo Domingo, DR
Copenhagen
United Kingdom
Venice
Istanbul
India
Pattaya
Taipei
Shenzhen

Working towards being carbon negative by 2030+

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Contact Us.

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